Statistics
The Production planning -> Statistics page shows statistical reports generated based on manufacturing orders.
- The reports can be selected from the drop-down menu.
- The period of a report can be custom-defined or selected from pre-defined options.
- Reports can be saved in PDF or CSV.
Jump to:
- Notes.
- Costs by manufacturing orders - real-time costs of manufacturing orders.
- Costs by products - cost information by product.
- Manufacturing efficiency - the estimated (standard) costs and times versus reported, and the variation.
- Shortages - a list of not booked or delayed parts.
Notes
- Costs are displayed in real-time as soon as materials are consumed and/or operations are finished in My production plan or Internet-kiosk.
- Planned values are saved when MO is started (not when it is created). All changes that are made before starting a MO are considered as planned. Changes that are made after starting a MO are considered as not planned in advance.
- A manufactured item's cost = The cost of materials consumed in production + Manufacturing overhead + Labor cost
- The materials, overhead, and labor costs are not pure costs, in the case of Manufacturing Orders that use components produced in other Manufacturing Orders. The total cost of the component produced in another MO is considered as the cost of materials for this particular MO. For example:
- MO 1 produces 1 unit of assembly A, which is used in MO 2.
- MO 1 total cost for producing 1 unit of this assembly A is $3 = $1 materials + $1 overhead + $1 labor.
- In MO 2, assembly A cost of $3 is considered as the "cost of materials", and not divided into its individual components.
Report "Costs by manufacturing order"
The report displays costs by period broken down by manufacturing order.
- Only results and expenses during the period are included in the report. I.e., if materials were not consumed and no reported operations are within the report's period, the MO will not be listed.
Statistics include:
- Part number and description
- Quantity
- Total cost
- Cost per unit
- Cost of materials (not pure)
- Applied manufacturing overhead (not pure)
- Labor cost (not pure)
- Cost overrun
- The difference between the estimated cost and actual cost. Displayed for finished Manufacturing Orders only.
- Cost overrun per item
- The difference between the estimated cost and actual cost. Displayed for finished Manufacturing Orders only.
- Customer orders
- Sale amount
Report "Costs by product"
The report displays costs by period broken down by product.
- Only results and expenses during the period are included in the report. I.e., if materials were not consumed and no reported operations are within the report's period, the MO will not be listed.
Statistics include:
- Part number and description
- Quantity
- Total cost
- Cost per unit
- Cost of materials (not pure)
- Applied manufacturing overhead (not pure)
- Labor cost (not pure)
Report "Manufacturing efficiency"
This report gives a good overview of the manufacturing effectiveness by showing planned vs actual data of manufacturing orders.
It includes all data - not only data from the selected period - about MOs which are
- active now, or
- have been finished within the selected period.
Statistics include:
- Part number and description
- Quantity
- Actual vs planned duration
- Actual vs planned total cost
- Actual vs planned cost per unit
- Actual vs planned cost of materials (not pure)
- Actual vs planned applied overhead cost (not pure)
- Actual vs planned labor cost (not pure)
Report "Shortages"
This report shows not booked parts from planned manufacturing orders, or parts that will be received after the manufacturing order is started.
Statistics include:
- MO number
- MO start date
- MO due date
- Part number and description
- Quantity
- Part status
- Source - the purchase or manufacturing order that will deliver the part.
- Available from - date when the part will be available.
- Lot - number of the stock lot from which the part is booked.