When there is a cycle count error, how do we adjust inventory?
Inventory can be adjusted in Stock -> Inventory.
A detailed description is available in User Manual
In case of several sites/warehouses in right upper corner under the button "All Sites" choose needed site/warehouse, where adjustment should be done.
How you reduce inventory with Sales invoices?
To make an invoice is not enough for reducing stock.
The shipment should be made, and the goods should be picked up from stock.
Please read more detailed in User Manual
What is a stock lot?
The simplest explanation is that a stock lot is one batch of some product.
For example, each time you purchase it, you will receive a new batch, therefore a new stock lot number (aka “a batch number”) is created to identify it.
You may have many stock lots of the same material - purchased at different times, with different costs, possibly from different vendors, with different expiry dates, stored in different locations/shelves, some of which have certificates, files or notes attached, etc.
Once this information has been recorded and associated with the stock lot number, then this allows to
- exactly know, what is in stock, in which batches and locations, how much is the actual value, etc.;
- see if anything is going to expire and act accordingly;
- stock lot-specific information like Delivery notes, Certificates of Conformance, or other documents;
- exactly track the actual cost of each end-product, since the actual cost of materials used is known.
General advice about stock lots:
It is an internal business object in the MRPeasy software, used for providing FIFO method of using goods, and also for above-mentioned functionality.
In your daily business, you should not operate with stock lots.
What is lot/batch tracking?
It is functionality that lets you record the detailed history of each item that is processed in your company.
How does a lot of tracking work?
Lot tracking ensures that the history of every product and material is known. Technically this means the following:
- Each batch of an item is tracked and identified separately.
- Every time a material is purchased, a unique lot number is recorded for it.
- During production, materials are consumed from specific stock lots. The stock lot numbers are recorded.
- Each production run produces a new lot (batch) of products.
- Stock lots from where products were given out are recorded for each sale.
- Defects in products can be traced back to specific production operations or material purchases in seconds.
- For a defective batch of materials, it is possible to identify all products which are affected.
How does a lot tracking work in MRPeasy?
The warehouse management functionality (WMS) together with manufacturing planning and reporting functions (MRP-MES) in MRPeasy offer full lot and serial number traceability. This makes MRPeasy perfectly suited for ensuring material and product traceability:
- Lot tracking is automated and is always working.
- Unique lot numbers are automatically generated when products enter the system.
- Notes and files, e.g. certificates, can be attached to individual stock lots.
- Expiry dates of materials and products are managed.
- MRPeasy proposes which lots to pick items from – no manual lot number recording needed by the worker.
- MRPeasy makes sure that no product or material can be overbooked by managing the reservations properly.
- If materials or products need to be picked, the lot number, location, and quantity are always indicated to the workers.
- It is possible to divide one batch of materials (a stock lot) between different production runs, or customers.
- In addition to stock lot numbers, it is possible to track serial numbers of individual parts.
- The actual cost of each batch of products is known (from direct materials cost).
See also What is a stock lot?
I would like to be able to include non inventory items on a bill of materials?
Non-inventory items are provided especially for not using in production.
For example, your chairs, tables, flowers, equipment, and other shop and office stuff.
Please use inventory items for your bill of materials.
More information in User Manual
How does the costing of items work?
Real cost:
It’s important to understand that the cost of all items in MRPeasy is their real cost. Each batch of items gets its exact cost, which is saved at the stock lot details (see Stock -˃ Stock lots).
The cost is not average purchase price or not a BOM average of materials in stock, etc.
When specific items are consumed in manufacturing then their real price will make up the price of the produced item. The cost of manufactured items is used materials cost + workstations cost + workforce cost. This will be saved in the stock lot details.
BOM cost approximation:
The BOM document only approximates the cost of materials.
It does not necessarily represent the realities of production, it’s just an approximation, one variation of the many combinations of inputs possible. The production has not taken place yet.
If there are variations in input prices, then it's not possible to predict with 100% accuracy what will be the real cost of the final product.
Only, once you start planning to purchase, then the materials will get their real price. And once you start planning production, the materials from a specific lot (with a specific price) are booked and their cost carries on to the finished product.
Getting an accurate cost estimate:
If you wish to get a cost estimate of produced items, then you need to simulate the manufacturing processes:
- Use the "Estimate costs and dates" function in a Customer Order.
- Start planning a Manufacturing Order.
Why cannot I see BOM cost approximation?
There has to be an input to take prices from. If the cost approximation is not displaying anything, then either some or all materials do not have purchase terms or stock lots.
See User Manual here and here.
Getting an accurate cost estimate:
If you wish to get a cost estimate of produced items, then you need to simulate the manufacturing processes:
- Use the "Estimate costs and dates" function in a Customer Order.
- Start planning a Manufacturing Order.
Why is the cost in "Stock" -˃ "Items" not displayed?
The cost in Stock -˃ Items displays:
- the average cost of all items in stock, this is the average real cost.
- or the estimated cost, if the item is not in stock.
The cost cannot be estimated in some cases:
- A procured item does not have purchase terms.
- A manufactured item does not have a BOM and a routing.
- The cost of a manufactured item's BOM cannot be estimated. For example, this happens when:
a. a procured item's cost is unknown - it is not in stock and cannot be estimated.
b. a sub-assembly's cost is unknown - it is not in stock and cannot be estimated.
c. an item was deleted, which is used in the BOM.
d. Matrix BOM is used.
When an item or BOM is opened and saved, then MRPeasy tries to estimate its cost. So, you may try opening the item or BOM, which cost is not displayed, and clicking "Save" to make the system re-calculate the cost (assuming all information is now available).
Is there a way to manually update the quantity under the stock lots?
For data consistency reasons it is not possible to update the quantity of stock lot directly.
If you need to adjust a quantity of a particular stock lot, then it can be done through the document that created that lot:
- if this lot is purchased, please open the purchase order, and adjust the quantity there;
- if the lot is produced, please open the manufacturing order;
- if the lot is added manually, please create another lot or write-off.
Probably the easiest way is the following:
- go to Stock -> Stock lots, find the lot and open lot's details;
- there is a field "Source" that contains whether a link to the parent document or a text "Manual lot";
- if the lot is not created manually, click the link, and adjust the quantity there.
Quality inspection record
Question:
Following a quality inspection on a stock lot, where is it possible to view the results of the inspection and prove that the inspection was carried out. It is required for our quality certification that we can show that parts were inspected and successfully passed the quality inspection.
Answer:
If the stock item has the setting "Quality control -> Yes", then its procured lot/batch can have three statuses:
- On Hold - it means that inspection hasn't done yet.
- Received - it means that inspection passed successfully.
- Rejected - it means that lot has been rejected during the inspection.
You can filter the stock lot list by the statuses in Stock -> Stock lots.
So, if the stock lot has status Received, it means that the lot has passed the inspection.
If to speak about the notes, then they can be added to any stock lot. If it is more convenient, the custom field can be added to stock lots. Inspection protocol, if it is a separate document, can be attached to a stock lot as an external file.
In the User Manual there is an article regarding inspection:
/resources/user-manual/settings/system/professional-functions/quality-control/#how-it-works
I have a some quantity of a deleted item. How this is possible?
There are many ways in which this can happen.
For example:
the item was used as material in a production order, and has been fully utilized.
However, this order was later removed.
In this case, the material is automatically returned to the stock.
If you really do not have such a product in stock, then do the following:
1. Restore the item using the Restore button.
2. Write off this amount.
3. Delete the item again.